8Carbon Monoxide HazardRefuel With CareOUTBOARD MOTOR SAFETYExhaust gas contains poisonouscarbon monoxide. Avoid inhalationof exhaust gas. Never run t
98OIL PRESSURE INDICATORLIGHT GOES OFF ANDENGINE SPEED IS LIMITEDTAKING CARE OF UNEXPECTED PROBLEMS(tiller handle type)(GREEN)OIL PRESSURE(GREEN)(remo
99OVERHEAT AND ENGINESPEED IS LIMITEDTAKING CARE OF UNEXPECTED PROBLEMS(RED)COOLING SYSTEM INDICATOR(R type)(H type)(all types)If the engine overheats
100TAKING CARE OF UNEXPECTED PROBLEMSIf water is flowing from the coolingsystem indicator, continue idling for30 seconds. If the cooling system isOK,
−101SUBMERGED MOTORTAKING CARE OF UNEXPECTED PROBLEMSRECOIL STARTER GRIPA submerged outboard motor mustbe serviced immediately after it isrecovered fr
102TAKING CARE OF UNEXPECTED PROBLEMSWhen cranking the engine withan open ignition circuit (sparkplugs removed f rom the ignitioncircuit), remove the
103TECHNICAL INFORMATIONSerial Number LocationsTECHNICAL AND CONSUMER INFORMATIONSWIVEL CASEPRODUCT IDENTIFICATIONNUMBERENGINE SERIAL NUMBERRecord the
104Carburetor Modification forHigh Altitude OperationTECHNICAL AND CONSUMER INFORMATIONWhen the carburetors have beenmodif ied f or high altitude oper
105Oxygenated FuelsETHANOL:MTBE:METHANOL:TECHNICAL AND CONSUMER INFORMATIONSome conventional gasolines arebeing blended with alcohol or anether compou
106Emission Control SystemInformationTECHNICAL AND CONSUMER INFORMATIONSource of EmissionsTampering and AlteringThe U.S. and Calif ornia CleanAir Acts
107TECHNICAL AND CONSUMER INFORMATIONMaintenanceReplacement PartsProblems That May Af f ectEmissionsA manufacturer of an aftermarketpart assumes the r
9SAFETY LABEL LOCATIONSOUTBOARD MOTOR SAFETYThe labels shown here contain important safety information. Please read them carefully. These labels are c
108Star LabelThe Symbol for Cleaner Marine Engines:Cleaner Air and Water -Better Fuel Economy -Longer Emission Warranty -TECHNICAL AND CONSUMER INFORM
109Two StarsVery LowEmissionThree StarsUltra LowEmissionFour StarsSuper UltraLow EmissionOne StarLowEmissionTECHNICAL AND CONSUMER INFORMATIONThe one-
−BF8D/BFP8DAPI Service classification (GL-4/5) SAE 90 Hypoid gear oilAPI Service classification (SG, SH, SJ) SAE 10W-30Trochoid pump pressure lubricat
−− −−−±±±1.4 US qt (1.3)0.301 US qt (0.285)ULTRA · LOW EMISSION12V 6AWater cooling with thermostatCR5EH-9 (NGK)Diaphragm type fuel pumpAutomotive unle
−BF9.9D/BFP9.9DBABJH92.6 lbs(42.0 kg)98.1 lbs(44.5 kg)106.9 lbs(48.5 kg)HS HT R RT27.7 in (703 mm)23.6 in (600 mm)24.0 in (610 mm)13.6 in (345 mm)43.5
−− −−−±±±1.4 US qt (1.3)0.301 US qt (0.285)ULTRA · LOW EMISSION12V 6A 12V 12A 12V 12AUnder water exhaust/thru hubWater cooling with thermostatDiaphrag
−21.4 cu-in (350 cm)4 stroke OHC in-line 2 cylinder, water-cooled4,500 5,500 rpm102.5 lbs(46.5 kg)109.1 lbs(49.5 kg)122.4 lbs(55.5 kg)110.2 lbs(50.0 k
−−−−−±±±12V 12A 12V 12A12V 6A1.4 US qt (1.3)0.301 US qt (0.285)ULTRA · LOW EMISSIONWater cooling with thermostatUnder water exhaust/thru hubDiaphragm
−H G HS HG HT R RT25.6 in (650 mm) 25.2 in (640 mm)13.8 in (350 mm)43.7 in (1,110 mm)48.8 in (1,240 mm)54.3 in (1,380 mm)17.0 in (433 mm)22.2 in (563
−−−−−±±±1.4 US qt (1.3)0.301 US qt (0.285)ULTRA · LOW EMISSION12V 12A12V 12A12V 6AWater cooling with thermostatUnder water exhaust/thru hubDiaphragm t
* **10CONTROL AND FEATURE IDENTIFICATION CODESCONTROLS AND FEATURESElectric StarterRemote ControlTiller HandleShaft LengthGas Assist TiltPower TiltPow
118CONSUMER INFORMATIONHonda PublicationsCustomer Service InformationAmerican Honda Motor Co., Inc.TECHNICAL AND CONSUMER INFORMATIONShop ManualParts
?−123INDEX...Anodes . 31...
?124INDEX...Fast Idle Lever . 24Fuel...
125INDEX...PORTABLE FUEL TANK . 32, 43...Portable Fuel Tank and Filter Cleaning . 82...
126INDEX...Tachometer (optional equipment) . 28...TAKING CARE OF UNEXPECTED PROBLEMS . 92TECHNICAL AND CONSUMER...
MEMO12704/03/15 10:45:20 31ZY0600_128
*** **11Electric StarterRemote ControlTiller HandleShaft LengthGas Assist TiltBattery Charging DCReceptaclePower Thrust PropellerModelTypeTachometerPo
MEMO12804/03/15 10:45:22 31ZY0600_129
* *****12Electric StarterRemote ControlTiller HandleShaft LengthPower TiltGas Assist TiltBattery Charging DCReceptaclePower Thrust PropellerTachometer
** ****13ModelElectric StarterRemote ControlTiller HandleShaft LengthType SHSASHSLHSALHSXHSAXHSPower TiltGas Assist TiltSHTASHSTXHTAXHSTXHGAXHSGLHGALH
14H Type (tiller handle)COMPONENT AND CONTROL LOCATIONSCONTROLS AND FEATURESENGINE OILDRAIN SCREWPROPELLEREXHAUST PORTRECOIL STARTER GRIPOIL FILLER CA
15CONTROLS AND FEATURESSWITCH CLIPCHOKE KNOB (equipped type only)OIL PRESSURE INDICATOR LIGHTTHROTTLE FRICTIONADJUSTERTHROTTLE GRIPFUEL HOSE CONNECTOR
16R Type (remote control)CONTROLS AND FEATURESOIL FILLER CAPOIL LEVELDIPSTICKENGINE OILDRAIN SCREWENGINE COVERCOOLING WATERINTAKE PORTPROPELLERANTIVEN
17CONTROLS AND FEATURESSWITCH CLIPREMOTE CONTROLFRICTION ADJUSTERLANYARDGEARSHIFT/THROTTLE CONTROL LEVERNEUTRAL RELEASE LEVEROIL PRESSURE INDICATOR LI
The engine exhaust from thisproduct contains chemicalsknown to the State of California tocause cancer, birth defects, orother reproductive harm.The in
18CONTROLS AND FEATURESFUEL GAUGE VENT KNOBFUEL CAPPRIMING BULBFUEL HOSE CONNECTOR(FEMALE)FUEL TANKFUEL HOSETACHOMETER(optional equipment)(R type)04/0
19CONTROLSH Type (tiller handle)CONTROLS AND FEATURESENGINE STOPSWITCHLANYARDSWITCH CLIPCHOKE KNOBLANYARDOOPPEENNCCLLOOSSEEDDEngine Stop Switch and Sw
20CONTROLS AND FEATURESTHROTTLE GRIPRELEASEFIXTHROTTLE GRIPTHROTTLE INDEXMARKR (reverse)N (neutral)THROTTLEFRICTIONADJUSTERF(forward)Throttle Grip Gea
21CONTROLS AND FEATURESSTARTER GRIPELECTRIC STARTERBUTTONFFRREEEELLOOCCKKSTEERING FRICTION LEVERSWITCHCLIPRecoil Starter Grip Electric Starter Button
22CONTROLS AND FEATURESPower tilt is a convenience fortilting the motor, shallow wateroperation, and trailering only. It isnot designed to be used as
23R Type (remote control)CONTROLS AND FEATURESLANYARDSWITCH CLIPSWITCH CLIPLANYARDEMERGENCYSTOP SWITCHIGNITIONSWITCHEMERGENCY STOPSWITCHOOFFFFOONNSSTT
24CONTROLS AND FEATURESFAST IDLE LEVERMAXIMUM FAST IDLELOWEST POSITIONSPARE SWITCH CLIPFast Idle Lever(side-mount type)Leave the fast idle lever in th
25CONTROLS AND FEATURESGEARSHIFT/THROTTLECONTROL LEVERN (neutral)R (reverse)F(forward)EENNGGIINNEESSPPEEEEDDEENNGGIINNEESSPPEEEEDDGEARSHIFT/THROTTLECO
※※26CONTROLS AND FEATURESPower tilt is a convenience fortilting the motor, shallow wateroperation, and trailering only. It isnot designed to be used a
27Common ControlsEngine Cover LatchTransom Angle Adjusting RodCONTROLS AND FEATURESLLOOCCKKFFRREEEEEENNGGIINNEE CCOOVVEERR LLAATTCCHHTTIILLTT LLOOCCKK
1INTRODUCTIONCongratulations on your selection ofa Honda outboard motor. We arecertain you will be pleased with yourpurchase of one of the finestoutbo
28CONTROLS AND FEATURESADJUSTING RODRRUUNN((LLOOCCKK))TTIILLTTTILT LEVERADJUSTING ROD(storage location)(G and T type)(manual tilt XH type/R type)Tilt
29INSTRUMENTSFuel GaugeTachometer(optional equipment)(R Type)CONTROLS AND FEATURESFUEL GAUGETACHOMETERA fuel gauge is built into the cap ofthe portabl
30INDICATORS(H type)Oil Pressure Indicator(R type)Overheat Indicator(R type only)CONTROLS AND FEATURES(GREEN)OIL PRESSURE INDICATOR LIGHT(RED)(R type)
31Cooling System Indicator OTHER FEATURESOverrev LimiterAnodesAutomatic Choke (modelsequipped with electric starter)CONTROLS AND FEATURESANODES (each
32Portable Fuel Tank Fuel Cap Vent Knob Fuel Priming BulbCONTROLS AND FEATURESVENT KNOBOOPPEENNPRIMING BULBINLET END(TANK)CLOSEOUTLET END(MOTOR)The po
−−−−−17.0 in (433 mm)22.2 in (563 mm)27.7 in (703 mm)33POWER REQUIREMENTSBOAT TRANSOMREQUIREMENTSINSTALLATION POSITIONINSTALLATIONCENTER LINE02.0in(0
34ATTACHMENT(models with clamp screws)INSTALLATIONCLAMP SCREWWASHERBOLTLOCK NUTMOUNTING HOLEWASHERTRANSOMBOARDROPEIf the outboard motor is installed t
−35BATTERY CONNECTIONSTRANSOM ANGLEADJUSTMENT(models without clamp screws)INSTALLATIONTO ACCESSORIESBATTERYLOCK NUTWASHERBOLTLOCK NUTTRANSOMBOARDWASHE
−−−12V-35Ah (CCA 270)36BatteryMinimum RequirementsPlug and Receptacle(models without electric starter)Types With Electric StarterTypes With Manual Sta
−+37Battery TerminalsINSTALLATIONBLACK or GREEN( ) TERMINAL( ) TERMINALREDBe caref ul to avoid connecting thebattery in reverse polarity, as thatwill
−−−−−−2A FEW WORDS ABOUTSAFETYINTRODUCTIONSafety MessagesSafety HeadingsSafety LabelsSafety SectionInstructionsIMPORTANT SAFETY INFORMATION.OUTBOARD M
Improperly maintainingthis outboard motor, orfailing to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt
39Safety Inspection Maintenance InspectionBEFORE OPERATIONLook around the outboard motorfor signs of oil or gasoline leaks.If you are using the portab
40SAFE OPERATINGPRECAUTIONSBREAK-IN PROCEDUREBreak-in period: 10 hoursFirst 15 minutes:Next 45 minutes:Next 60 minutes:Next 8 hours:OPERATIONIMPORTANT
41TRANSOM ANGLEADJUSTMENTOPERATIONADJUSTING RODLOCKED POSITIONPUSHADJUSTING RODTO LOCKUNLOCKEDPOSITIONTURN UPTO CHANGEADJUSTING RODTTUURRNN UUPPPPUUSS
42OPERATIONIDLE EXHAUST PORTDo not allow water to enter the idleexhaust port or the engine can bedamaged.04/03/15 10:28:55 31ZY0600_043
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Wipe up spillsimmediately.Handle fuel onlyoutdoors.S
44FUEL PRIMING STARTING THE ENGINEOPERATIONENGINE STOPSWITCHLANYARDOUTLET END(MOTOR)INLET END(TANK)PRIMING BULBSWITCH CLIPH Type (tiller handle)Check
45OPERATIONCHOKE KNOBSTART POSITIONN (neutral)GEARSHIFT LEVERCCLLOOSSEEDDPOINTERTHROTTLE GRIP(manual choke type)Check the position of the gearshiftlev
46OPERATIONELECTRIC STARTERBUTTONRECOILSTARTER GRIPUsing the electric starter f or morethan 5 seconds at a time willoverheat the starter motor and can
47R Type(remote control)OPERATIONSWITCH CLIPLANYARDN(neutral)CONTROLLEVERSide-Mount TypeFor panel mount or top mount remotecontrol information, refer
3CONTENTS...OUTBOARD MOTOR SAFETY . 7...IMPORTANT SAFETY INFORMATION . 7...S
48OPERATIONIGNITION SWITCH KEYONSTARTOFFFAST IDLEFAST IDLE LEVERUsing the electric starter f or morethan 5 seconds at a time willoverheat the starter
49EMERGENCY STARTINGOPERATIONUNLATCHENGINE COVER LATCHFAST IDLE LEVERTAKINGCARE OF UNEXPECTEDPROBLEMSIf the fast idle lever was used tostart the engin
−50OPERATIONRECOIL STARTERASSEMBLYFLYWHEEL (STARTER PULLEY)KNOTRECOIL STARTERASSEMBLYNEUTRAL START CABLESTARTER ROPEFLANGE BOLTTAKING CARE OFUNEXPECTE
Exposed moving parts cancause injury.Do not operate theoutboard motor withoutthe engine cover.Use extreme care wheninstalling the enginecover.51OPERAT
52Normal Engine StoppingSTOPPING THE ENGINEEmergency Engine StoppingOPERATIONSWITCH CLIPSWITCH CLIPLANYARDSLOWTHROTTLE GRIPN(neutral)LANYARDPULLPULLGE
53OPERATIONN (neutral)CONTROLLEVERENGINE STOP SWITCHIGNITION SWTCH KEYWhen the boat is not in use,remove and store the ignition keyand the emergency s
54H Type (tiller handle)GEARSHIFT ANDTHROTTLE OPERATIONOPERATIONTHROTTLE GRIPTHROTTLE GRIPSLOWTHROTTLEFRICTIONADJUSTERFIXRREELLEEAASSEEF(forward)N (ne
55(remote control)R TypeOPERATIONCONTROLLEVERNEUTRALRELEASE LEVERTHROTTLEFRICTIONADJUSTERTO INCREASEFRICTIONTO DECREASEFRICTIONSide-Mount TypeTo shift
56(remote control)R TypeSTEERINGH Type (tiller handle)OPERATIONSTEERING FRICTION LEVERLLOOCCKKFFRREEEESteer by moving the tiller handleopposite the di
57CRUISINGEngine SpeedTransom AngleOPERATIONROUGHWAVESMOTOR ANGLEADJUSTED TOOLOWMOTOR ANGLEADJUSTED TOOHIGHMOTOR ANGLEADJUSTEDCORRECTLYExcessive trans
??4CONTENTS...INSTALLATION . 33...POWER REQUIREMENTS . 33...
58OPERATIONBOW TOO HIGH DUE TO1.2.BOW TOO LOW DUE TO1.2.Motor Angle (Crusing)O.K.CORRECTGIVES MAXIMUM PERFORMANCELOAD IN THE FRONTMOTOR ANGLE ADJUSTED
59SHALLOW WATEROPERATIONManual tilt TypeOPERATION45°30°ENGINECOVERGRIPDo not use the tiller handle as alever to raise the outboard motor.Applying exce
60TType GTypeOPERATIONENGINE COVER GRIPTILT LEVERTTIILLTTRRUUNN((LLOOCCKK))An excessive tilt angle duringoperation can cause propellerventilation, ove
61OPERATIONENGINE COVER GRIPTILT LEVERRRUUNN((LLOOCCKK))TTIILLTTDo not use the tiller handle as alever to raise the outboard motor.Applying excessive
62MOORING, BEACHING,LAUNCHINGGandTTypesManual tilt TypeOPERATION71° or 72° (when mooring)FFRREEEELLOOCCKKTILT LOCKLEVER(lock position)Do not attempt t
※※63T TypeOPERATIONMANUAL RELIEF VALVEPOWER(Valve closedto fix)MANUAL(Valve opento release)RIGHT STERN BRACKETFor manual tilting, use a flatscrewdrive
Improperly maintainingthis outboard motor, orfailure to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt
−−−Failure to properly followmaintenance instructionsand precautions can causeyou to be seriously hurt orkilled.Always follow theprocedures andprecaut
×66TOOL KIT ANDEMERGENCY STARTERROPESERVICING YOUR OUTBOARD MOTOREMERGENCY STARTER ROPE8 mm WRENCH10 12 mm WRENCHPHILIPS SCREWDRIVEROIL CHECK SCREWDRI
○○○○○○○○○○○○○○○○○○67MAINTENANCE SCHEDULESERVICING YOUR OUTBOARD MOTORITEMREGULAR SERVICE PERIODPerform at every indicated month oroperating hour inter
5CONTENTS...SERVICING YOUR OUTBOARD MOTOR . 64...THE IMPORTANCE OF MAINTENANCE . 64...MAINTENANCE
○○○○○○○○○○○68SERVICING YOUR OUTBOARD MOTORITEMREGULAR SERVICE PERIODPerform at every indicated month oroperating hour interval, whichevercomes first.A
※※69MANUAL RELIEF VALVE ENGINE COVER REMOVALAND INSTALLATION(T type)SERVICING YOUR OUTBOARD MOTOR(REAR)(FRONT)ENGINE COVER LATCHMANUAL RELIEF VALVEPPO
70Engine Oil Level CheckSERVICING YOUR OUTBOARD MOTORUPPERLIMITLOWERLIMITOIL FILLER CAPOIL LEVEL DIPSTICK(INSTALLATION)Running the engine with a low o
1.4 US qt (1.3 )1.1 US qt (1.0)71Engine Oil ChangeSERVICING YOUR OUTBOARD MOTORENGINE OIL DRAIN SCREWImproper disposal of engine oilcan be harmf ul to
9 lbf·ft (12 N·m , 1.2 kgf·m)72Oil Filter ChangeSERVICING YOUR OUTBOARD MOTOROIL FILTERUSE A SUITABLE TOOLRUBBER SEALUse only a genuine Honda oilf ilt
AMBIENT TEMPERATURESAE Viscosity Grade2.6 lbf·ft (3.5 N·m , 0.36 kgf·m)73Engine Oil Recommendations Gear Oil Level CheckSERVICING YOUR OUTBOARD MOTORL
74Gear Oil ChangeSERVICING YOUR OUTBOARD MOTORIf no oil flows from the oil level hole,add the recommended oil followingthe procedure described in Gear
0.301 US qt (0.285 )2.6 lbf·ft (3.5 N·m , 0.36 kgf·m)2.6 lbf·ft (3.5 N·m , 0.36 kgf·m)75SERVICING YOUR OUTBOARD MOTORGEAR OIL BOTTLEAdd oil through th
76Lubrication PointsSERVICING YOUR OUTBOARD MOTORPROPELLER SHAFTTILLER HANDLETHROTTLE REELCLAMP SCREWSSWIVEL CASEMOUNT FRAMEADJUSTING ROD/TILT STOPPER
−−−−U16FER9 (DENSO)CR5EH-9 (NGK)77Spark Plug ServiceSERVICING YOUR OUTBOARD MOTORSPARK PLUGWRENCHSPARK PLUG CAP0.031 0.035 in(0.80 0.90 mm)SEALINGWASH
−6CONTENTSThis Owner’s Manual is using the following type nameswhen it describes the operations special to a type.Tiller handle type:Remote control ty
78SERVICING YOUR OUTBOARD MOTORLoose spark plugs can overheatand damage the engine.Overtightening the spark plugscan damage the threads in thecylinder
3.2 US gal (12 )Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.
81SERVICING YOUR OUTBOARD MOTORENGINE COVER LATCHUNLATCHFUEL PUMP FILTERFUEL HOSEFUEL PUMP FILTERUnlatch and remove the enginecover for access to the
82Portable Fuel Tank and FilterCleaningSERVICING YOUR OUTBOARD MOTORARROW(Fuel Flow Direction)TANK FILTER JOINT(Fuel Hose Connector)O-RINGFILTERFuel T
83Recoil Starter Rope Inspection Anode ReplacementSERVICING YOUR OUTBOARD MOTORRECOIL STARTER ROPEANODESANODE(G and T types only)Painting or coating t
84Propeller ReplacementSERVICING YOUR OUTBOARD MOTORCOTTER PINTHRUST WASHERCOTTER PINPLAINWASHERCASTLENUTMARINE GREASEPROPELLERTOWARDGEAR CASERemoval
85STORAGE PREPARATIONCleaning and FlushingSTORAGEGARDEN HOSEADAPTERCleaningFlushing With the HondaGarden Hose Adapter (optionalequipment)Proper storag
86STORAGEANTIVENTILATION PLATEFlushing Without the HondaGarden Hose AdapterRunning the engine without goodwater circulation can causeoverheating and w
87FuelSTORAGEDRAIN SCREWAdding a Fuel StabilizerDraining the Fuel SystemDistributor’s Limited WarrantyGasoline will oxidize and deterioratein storage.
7IMPORTANT SAFETYINFORMATIONOperator ResponsibilityOUTBOARD MOTOR SAFETYIt is the operator’s responsibility toprovide the necessary safeguardsto prote
Wipe up spillsimmediately.Handle fuel onlyoutdoors.Stop the engine and keepheat, sparks, and flameaway.You can be burned orseriously injured whenhandl
−−89Engine Oil STORAGE PRECAUTIONSSTORAGECARRYING HANDLELUGLif ting the outboard motor by theengine cover, or using the installedoutboard motor as a h
90REMOVAL FROM STORAGESTORAGEPROTECTORCASE PROTECTORBEFOREOPERATIONAny other horizontal storage positionmay cause damage or oil leakage.Cover the outb
91WITH OUTBOARD MOTORINSTALLED ON BOATWITH OUTBOARD MOTORREMOVED FROM BOATTRANSPORTINGCARRYING HANDLELUGMOTOR SUPPORT BAR(commercially available)Lif t
92TAKING CARE OF UNEXPECTED PROBLEMSRecharge battery.Battery discharged.Check battery.Use emergency startingprocedure (p. ), then takeoutboard motor t
93TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseENGINE WILL NOT STARTCheck emergency stop switchclip.Clip not inserted in stop switch. Ins
94TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseENGINE WILL NOT START(continued)Check fuel. Out of fuel.Fuel hose not primed.Fuel pump fil
95TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseHARD STARTING OR STALLSAFTER STARTINGCheck control positions.Leave fast idle lever OFF, un
96TAKING CARE OF UNEXPECTED PROBLEMSHARD STARTING OR STALLSAFTER STARTING(continued)Take outboard motor to anauthorized Honda marine dealer,or refer t
20A97BATTERY WILL NOTCHARGE AND ELECTRICSTARTER WILL NOTOPERATETAKING CARE OF UNEXPECTED PROBLEMSFUSE CASE LID20A FUSEBLOWN FUSESPARE 20A FUSENever us
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