31ZV1637 00X31-ZV1-6370BF5AOwner’s Manual©2005 Honda Motor Co., Ltd. -All Rights Reserved31ZV163700X31-ZV1-63702eY1500.2005.03Printed in JapanN2006PAN
8SAFETY LABEL LOCATIONSOUTBOARD MOTOR SAFETYThe labels shown here contain important safety information. Please read them carefully. These labels are c
9CONTROL AND FEATURE IDENTIFICATION CODESCONTROLS AND FEATURESShaft LengthTypeModelAccording to Shaft LengthS: Short ShaftL: Long ShaftBF5ARefer to th
10COMPONENT AND CONTROL LOCATIONSCONTROLS AND FEATURESOIL FILLER CAPTILT LEVERENGINE COVERTILLERHANDLEANTIVENTILATIONPLATEEXHAUSTANODESPARK PLUGTHROTT
11Fuel TankCONTROLS AND FEATURESFUEL GAUGE VENT KNOBFUEL TANKFUEL HOSEFUEL CAPPRIMING BULBFUEL HOSE CONNECTOR(FEMALE)05/02/22 13:21:35 31ZV1630_012
12CONTROLS Choke KnobSwitch Clip and Engine StopSwitchCONTROLS AND FEATURESENGINE STOPSWITCHLANYARDSWITCH CLIPLANYARDCHOKE KNOBPUSHCCLLOOSSEEDDOOPPEEN
13Throttle Grip Throttle Friction Knob Gearshift LeverCONTROLS AND FEATURESTHROTTLE GRIPR (reverse)N(neutral)F(forward)INDEX MARKTHROTTLEFRICTION KNOB
14Recoil Starter Grip Engine Cover Lock Lever Transom Angle Adjusting RodCONTROLS AND FEATURESRECOIL STARTER GRIPUNLOCKTRANSOM ANGLE ADJUSTING RODENGI
15INSTRUMENTSSteering Friction Bolt Tilt LeverFuel GaugeCONTROLS AND FEATURESTILT LEVERFUEL GAUGESTEERING FRICTION BOLTTTOO DDEECCRREEAASSEEFFRRIICCTT
16INDICATORSOil Pressure IndicatorCooling System Indicator OTHER FEATURESOverrev LimiterCONTROLS AND FEATURESOIL PRESSURE INDICATOR LIGHTCOOLING SYSTE
17Fuel Cap Vent KnobPortable Fuel TankAnodeCONTROLS AND FEATURESVENT KNOBOOPPEENNCLOSEANODEThe portable fuel tank has a capacityof US gal ( ) and has
The engine exhaust from thisproduct contains chemicalsknown to the State of California tocause cancer, birth defects, orother reproductive harm.The in
18Fuel Priming BulbCONTROLS AND FEATURESINLET END(TANK)UPOUTLET END(MOTOR)PRIMING BULBA priming bulb is built into the fuelhose that connects the fuel
−−−−17.5 in (445 mm)22.5 in (572 mm)19POWER REQUIREMENTSINSTALLATION POSITIONINSTALLATIONCENTER LINEMMOOTTOORR TTRRAANNSSOOMMHHEEIIGGHHTTIDLE PORT02.0
20ATTACHMENT TRANSOM ANGLEADJUSTMENTINSTALLATIONSTERNBRACKETSAFETY ROPE CLAMP SCREWSAttach the stern bracket to the boattransom by tightening the clam
Improperly maintainingthis outboard motor, orfailing to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt
22Safety Inspection Maintenance InspectionBEFORE OPERATIONLook around the outboard motorfor signs of oil or gasoline leaks.If you are using the portab
23SAFE OPERATINGPRECAUTIONSBREAK-IN PROCEDURETRANSOM ANGLEADJUSTMENTOPERATIONTRANSOM ANGLEADJUSTING RODTO CHANGETO LOCKUNLOCKEDPOSITIONLOCKED POSITION
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Wipe up spillsimmediately.Handle fuel onlyoutdoors.S
25FUEL PRIMING STARTING THE ENGINEOPERATIONOUTLET END(MOTOR)INLET END(TANK)PRIMING BULBENGINE STOPSWITCHLANYARDUPSWITCH CLIPThe engine will not start
26OPERATIONCHOKE KNOBTHROTTLE GRIPN (neutral)GEARSHIFT LEVERMARKOOPPEENNCCLLOOSSEEDDCheck the position of the gearshiftlever. It must be in the N (neu
27EMERGENCY STARTINGOPERATIONSTARTER GRIPENGINE COVER LOCK LEVERUNLOCKTAKING CARE OFUNEXPECTED PROBLEMSPull the recoil starter grip slowlyuntil you fe
1INTRODUCTIONCongratulations on your selection ofa Honda outboard motor. We arecertain you will be pleased with yourpurchase of one of the finestoutbo
−28OPERATIONSTARTER ROPETAKING CARE OFUNEXPECTED PROBLEMS,Pull the emergency starter ropeslowly until resistance is felt, thenpull briskly.Keep away f
Exposed moving parts cancause injury.Do not operate theoutboard motor withoutthe engine cover.Use extreme care wheninstalling the enginecover.29OPERAT
30STOPPING THE ENGINEEmergency Engine StoppingNormal Engine StoppingOPERATIONTHROTTLE GRIPN (neutral)PULLENGINE STOP SWITCHLANYARDSWITCH CLIPGEARSHIFT
31GEARSHIFTING ANDTHROTTLE OPERATIONOPERATIONTHROTTLE GRIPR (reverse)N (neutral)F(forward)TTOO DDEECCRREEAASSEEFFRRIICCTTIIOONNTTOO IINNCCRREEAASSEEFF
32STEERINGOPERATIONSTEERING FRICTION BOLTTTOO DDEECCRREEAASSEEFFRRIICCTTIIOONNTTOO IINNCCRREEAASSEEFFRRIICCTTIIOONNSteer by moving the tiller handleop
33CRUISINGEngine SpeedTransom AngleOPERATIONCORRECTGIVES MAXIMUM PERFORMANCETransom Angle (Cruising)ROUGHWAVESMOTOR ANGLEADJUSTED TOOLOWMOTOR ANGLEADJ
34SHALLOW WATEROPERATIONOPERATION30°ENGINE COVER GRIPAn excessive tilt angle duringoperation can cause propellerventilation, overheating, and waterpum
35MOORING, BEACHING,LAUNCHINGOPERATIONTILT LEVER45°, 70° (when mooring)ENGINE COVER GRIPTo raise the outboard motor out ofthe water while the boat is
Improperly maintainingthis outboard motor, orfailure to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt
−−−Failure to properly followmaintenance instructionsand precautions can causeyou to be seriously hurt orkilled.Always follow theprocedures andprecaut
−−−−−−2A FEW WORDS ABOUTSAFETYINTRODUCTIONSafety MessagesSafety HeadingsSafety LabelsSafety SectionInstructionsIMPORTANT SAFETY INFORMATION.OUTBOARD M
×38TOOL KIT ANDEMERGENCY STARTERROPESERVICING YOUR OUTBOARD MOTOREMERGENCY STARTER ROPEFLUSH KIT10 12 mm WRENCHPLIERSTOOL BAGFLAT SCREWDRIVERPHILIPS S
○○○○○○○○○○○○○○○○○39MAINTENANCE SCHEDULESERVICING YOUR OUTBOARD MOTORDistributor’s Limited WarrantyLubricate more frequently when used in salt water.Th
○○○○○○○○○○40SERVICING YOUR OUTBOARD MOTORPerform at every indicated month oroperating hour interval, whichevercomes first.REGULAR SERVICE PERIODFirst
41ENGINE COVER REMOVALAND INSTALLATIONEngine Oil Level CheckSERVICING YOUR OUTBOARD MOTORUPPERLIMITLOWERLIMITENGINE COVER LOCK LEVERUNLOCKOIL FILLER C
0.58 US qt (0.55 )42Engine Oil ChangeSERVICING YOUR OUTBOARD MOTORDRAIN PLUGImproper disposal of engine oilcan be harmf ul to the environment.If you c
SAE Viscosity GradeAMBIENT TEMPERATURE43Engine Oil RecommendationsSERVICING YOUR OUTBOARD MOTOROil is a major factor affectingperformance and service
44Lubrication PointsSERVICING YOUR OUTBOARD MOTORPROPELLER SHAFTCLAMP SCREWSSWIVEL CASETHROTTLECABLE ANDPIVOTSHIFT SHAFTAND PIVOTTILLERHANDLE PIVOTTIL
−−−−W16EPR-U (DENSO)BPR5ES (NGK)45Spark Plug ServiceSERVICING YOUR OUTBOARD MOTOR0.028 0.031 in(0.70 0.80 mm)SPARK PLUG WRENCHSEALING WASHERIncorrect
−46SERVICING YOUR OUTBOARD MOTORA loose spark plug can overheatand damage the engine.Overtightening the spark plug candamage the threads in the cylind
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.
3CONTENTS...OUTBOARD MOTOR SAFETY . 6...IMPORTANT SAFETY INFORMATION . 6...S
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.
49SERVICING YOUR OUTBOARD MOTORENGINE COVER LOCK LEVERUNLOCKTUBE CLAMPSFUEL TUBEFUEL TUBETUBE CLAMPSARROW(Fuel Flow Direction)FUEL FILTERFUEL FILTERUn
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.
51Anode ReplacementRecoil Starter Rope InspectionSERVICING YOUR OUTBOARD MOTORRECOIL STARTER ROPEANODEBOLTTANK FILTER JOINT(Fuel House Connector)FILTE
52Propeller ReplacementSERVICING YOUR OUTBOARD MOTORCOTTER PINPROPELLER CAPSHEAR PINCOTTER PINRemoval InstallationUse a genuine Honda stainless steelc
53STORAGE PREPARATIONCleaning and FlushingSTORAGEWATER HOSEWATER HOSE CONNECTORCleaningFlushing With the HondaWater Hose ConnectorProper storage prepa
54STORAGEANTIVENTILATION PLATEFlushing Without the HondaWater Hose ConnectorRunning the engine without goodwater circulation can causeoverheating and
55FuelSTORAGEAdding a Fuel StabilizerDepending on the region where youoperate your outboard, f uelf ormulations may deteriorate andoxidize rapidly. Fu
Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.
−57Engine Oil STORAGE PRECAUTIONSSTORAGECARRYING HANDLELif ting the outboard motor by theengine cover, or using the installedoutboard motor as a handl
4CONTENTS...OPERATION . 23...SAFE OPERATING PRECAUTIONS . 23...
58REMOVAL FROM STORAGESTORAGECASE PROTECTORSBEFOREOPERATIONAny other horizontal storage positionmay cause damage or oil leakage.Cover the outboard mot
59WITH OUTBOARD MOTORINSTALLED ON BOATWITH OUTBOARD MOTORREMOVED FROM BOATTRANSPORTINGCARRYING HANDLEMOTOR SUPPORT BAR(commercially available)Lif ting
60TAKING CARE OF UNEXPECTED PROBLEMSCheck emergency stop switchclip.Check control positions.Clip not inserted in stop switch. Insert clip in stop swit
61TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseENGINE WILL NOT START(continued)Check fuel. Out of fuel.Fuel hose not primed.Bad fuel; boa
62TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseHARD STARTING OR STALLSAFTER STARTINGCheck control positions.Turn throttle grip to START(p
63TAKING CARE OF UNEXPECTED PROBLEMSHARD STARTING OR STALLSAFTER STARTING(continued)Take outboard motor to anauthorized Honda marine dealer,or refer t
64TAKING CARE OF UNEXPECTED PROBLEMSENGINE WILL NOT DRIVETHE PROPELLERPossible Cause CorrectionBroken shear pin.Damaged gearshift mechanism.Replace sh
65OIL PRESSURE INDICATORLIGHT GOES OFF ANDENGINE SPEED IS LIMITEDTAKING CARE OF UNEXPECTED PROBLEMSOIL PRESSURE INDICATOR LIGHTIf the throttle is clos
66SUBMERGED MOTORTAKING CARE OF UNEXPECTED PROBLEMSA submerged outboard motor mustbe serviced immediately after it isrecovered from the water in order
67TAKING CARE OF UNEXPECTED PROBLEMSWhen cranking the engine withan open ignition circuit (sparkplug removed f rom the ignitioncircuit), remove the cl
−5CONTENTS...STORAGE . 53...STORAGE PREPARATION . 53.
68TECHNICAL INFORMATIONSerial Number LocationsTECHNICAL AND CONSUMER INFORMATIONENGINE SERIAL NUMBERPRODUCT IDENTIFICATIONNUMBEREngine serial number:P
69Carburetor Modification forHigh Altitude OperationTECHNICAL AND CONSUMER INFORMATIONWhen the carburetor has beenmodif ied f or high altitude operati
70Oxygenated FuelsETHANOL:MTBE:METHANOL:TECHNICAL AND CONSUMER INFORMATIONSome conventional gasolines arebeing blended with alcohol or anether compoun
71Emission Control SystemInformationTECHNICAL AND CONSUMER INFORMATIONSource of EmissionsTampering and AlteringThe U.S. and Calif ornia CleanAir ActsT
72TECHNICAL AND CONSUMER INFORMATIONMaintenanceReplacement PartsProblems That May Af f ectEmissionsA manufacturer of an aftermarketpart assumes the re
73Star LabelThe Symbol for Cleaner Marine Engines:Cleaner Air and Water -Better Fuel Economy -Longer Emission Warranty -TECHNICAL AND CONSUMER INFORMA
74Two StarsVery LowEmissionOne StarLowEmissionThree StarsUltra LowEmissionFour StarsSuper UltraLow EmissionTECHNICAL AND CONSUMER INFORMATIONThe one-s
−−− ×××−−±±±BF5ABADS13.8 in (350 mm)LASA20.7 in (525 mm)39.6 in (1,005 mm) 44.7 in (1,135 mm)17.5 in (445 mm) 22.5 in (572 mm)59.5 lbs (27.0 kg) 60.6
−76CONSUMER INFORMATIONHonda PublicationsCustomer Service InformationTECHNICAL AND CONSUMER INFORMATIONAmerican Honda Motor Co., Inc.Shop ManualParts
77TECHNICAL AND CONSUMER INFORMATIONWarranty CoverageDate of purchaseYour new Honda is covered by thefollowing warranties:Please include the following
6IMPORTANT SAFETYINFORMATIONOperator ResponsibilityOUTBOARD MOTOR SAFETYIt is the operator’s responsibility toprovide the necessary safeguardsto prote
78TECHNICAL AND CONSUMER INFORMATIONWarranty ServiceAs the owner of a Honda product,your servicing dealer may ask you toauthorize an inspection. If th
−79Distributor’s Limited Warranty 2006TO QUALIFY FOR THIS WARRANTY:TO OBTAIN WARRANTY SERVICE:WHAT AMERICAN HONDA WILL REPAIR ORREPLACE UNDER WARRANTY
80EXCLUSIONS:DISCLAIMER OF CONSEQUENTIAL DAMAGEAND LIMITATION OF IMPLIED WARRANTIES:TECHNICAL AND CONSUMER INFORMATIONTHIS WARRANTY DOES NOT EXTEND TO
81ACCESSORIES AND REPLACEMENT PARTSTO QUALIFY FOR THIS WARRANTY:WHAT AMERICAN HONDA WILL REPAIR ORREPLACE UNDER WARRANTY:TECHNICAL AND CONSUMER INFORM
82TO OBTAIN WARRANTY SERVICE:TECHNICAL AND CONSUMER INFORMATIONContacting HondaYou must take the Honda Outboard Motor productaccessory or replacement
83Emission Control System WarrantyYOUR WARRANTY RIGHTS AND OBLIGATIONCaliforniaOther StatesAll StatesMANUFACTURER’S EMISSION CONTROLSYSTEM WARRANTY CO
84OWNER’S WARRANTY RESPONSIBILITY: WARRANTY COVERAGE:TECHNICAL AND CONSUMER INFORMATIONContacting HondaAs the outboard engine owner, you are responsib
85TO OBTAIN WARRANTY SERVICE:EXCLUSIONS:DISCLAIMER OF CONSEQUENTIAL DAMAGEAND LIMITATION OF IMPLIED WARRANTIES:TECHNICAL AND CONSUMER INFORMATIONYou m
**86EMISSION CONTROL SYSTEM WARRANTY PARTS:TECHNICAL AND CONSUMER INFORMATIONCovered up to the first required replacement only. See the Maintenance Sc
87WIRING DIAGRAM05/02/22 13:34:30 31ZV1630_088
7Carbon Monoxide HazardRefuel With CareOUTBOARD MOTOR SAFETYExhaust gas contains poisonouscarbon monoxide. Avoid inhalationof exhaust gas. Never run t
−88INDEX...Anode . 17...
89INDEX..GEARSHIFTING AND THROTTLE OPERATION . 31...Gearshift Lever . 13HARD STARTING OR ST
90INDEX...SAFE OPERATING PRECAUTIONS . 23...SAFETY LABEL LOCATIONS . 8...
31ZV1637 00X31-ZV1-6370BF5AOwner’s Manual©2005 Honda Motor Co., Ltd. -All Rights Reserved31ZV163700X31-ZV1-63702eY1500.2005.03Printed in JapanN2006PAN
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