Honda Outboard Motor BF5A Manuel d'utilisateur

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Page 1 - Owner’s Manual

31ZV1637 00X31-ZV1-6370BF5AOwner’s Manual©2005 Honda Motor Co., Ltd. -All Rights Reserved31ZV163700X31-ZV1-63702eY1500.2005.03Printed in JapanN2006PAN

Page 2

8SAFETY LABEL LOCATIONSOUTBOARD MOTOR SAFETYThe labels shown here contain important safety information. Please read them carefully. These labels are c

Page 3 - INTRODUCTION

9CONTROL AND FEATURE IDENTIFICATION CODESCONTROLS AND FEATURESShaft LengthTypeModelAccording to Shaft LengthS: Short ShaftL: Long ShaftBF5ARefer to th

Page 4

10COMPONENT AND CONTROL LOCATIONSCONTROLS AND FEATURESOIL FILLER CAPTILT LEVERENGINE COVERTILLERHANDLEANTIVENTILATIONPLATEEXHAUSTANODESPARK PLUGTHROTT

Page 5 - CONTENTS

11Fuel TankCONTROLS AND FEATURESFUEL GAUGE VENT KNOBFUEL TANKFUEL HOSEFUEL CAPPRIMING BULBFUEL HOSE CONNECTOR(FEMALE)05/02/22 13:21:35 31ZV1630_012

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12CONTROLS Choke KnobSwitch Clip and Engine StopSwitchCONTROLS AND FEATURESENGINE STOPSWITCHLANYARDSWITCH CLIPLANYARDCHOKE KNOBPUSHCCLLOOSSEEDDOOPPEEN

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13Throttle Grip Throttle Friction Knob Gearshift LeverCONTROLS AND FEATURESTHROTTLE GRIPR (reverse)N(neutral)F(forward)INDEX MARKTHROTTLEFRICTION KNOB

Page 8

14Recoil Starter Grip Engine Cover Lock Lever Transom Angle Adjusting RodCONTROLS AND FEATURESRECOIL STARTER GRIPUNLOCKTRANSOM ANGLE ADJUSTING RODENGI

Page 9

15INSTRUMENTSSteering Friction Bolt Tilt LeverFuel GaugeCONTROLS AND FEATURESTILT LEVERFUEL GAUGESTEERING FRICTION BOLTTTOO DDEECCRREEAASSEEFFRRIICCTT

Page 10 - OUTBOARD MOTOR SAFETY

16INDICATORSOil Pressure IndicatorCooling System Indicator OTHER FEATURESOverrev LimiterCONTROLS AND FEATURESOIL PRESSURE INDICATOR LIGHTCOOLING SYSTE

Page 11 - CONTROLS AND FEATURES

17Fuel Cap Vent KnobPortable Fuel TankAnodeCONTROLS AND FEATURESVENT KNOBOOPPEENNCLOSEANODEThe portable fuel tank has a capacityof US gal ( ) and has

Page 12

The engine exhaust from thisproduct contains chemicalsknown to the State of California tocause cancer, birth defects, orother reproductive harm.The in

Page 13

18Fuel Priming BulbCONTROLS AND FEATURESINLET END(TANK)UPOUTLET END(MOTOR)PRIMING BULBA priming bulb is built into the fuelhose that connects the fuel

Page 14

−−−−17.5 in (445 mm)22.5 in (572 mm)19POWER REQUIREMENTSINSTALLATION POSITIONINSTALLATIONCENTER LINEMMOOTTOORR TTRRAANNSSOOMMHHEEIIGGHHTTIDLE PORT02.0

Page 15

20ATTACHMENT TRANSOM ANGLEADJUSTMENTINSTALLATIONSTERNBRACKETSAFETY ROPE CLAMP SCREWSAttach the stern bracket to the boattransom by tightening the clam

Page 16

Improperly maintainingthis outboard motor, orfailing to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt

Page 17

22Safety Inspection Maintenance InspectionBEFORE OPERATIONLook around the outboard motorfor signs of oil or gasoline leaks.If you are using the portab

Page 18

23SAFE OPERATINGPRECAUTIONSBREAK-IN PROCEDURETRANSOM ANGLEADJUSTMENTOPERATIONTRANSOM ANGLEADJUSTING RODTO CHANGETO LOCKUNLOCKEDPOSITIONLOCKED POSITION

Page 19

Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Wipe up spillsimmediately.Handle fuel onlyoutdoors.S

Page 20

25FUEL PRIMING STARTING THE ENGINEOPERATIONOUTLET END(MOTOR)INLET END(TANK)PRIMING BULBENGINE STOPSWITCHLANYARDUPSWITCH CLIPThe engine will not start

Page 21 - INSTALLATION

26OPERATIONCHOKE KNOBTHROTTLE GRIPN (neutral)GEARSHIFT LEVERMARKOOPPEENNCCLLOOSSEEDDCheck the position of the gearshiftlever. It must be in the N (neu

Page 22

27EMERGENCY STARTINGOPERATIONSTARTER GRIPENGINE COVER LOCK LEVERUNLOCKTAKING CARE OFUNEXPECTED PROBLEMSPull the recoil starter grip slowlyuntil you fe

Page 23 - BEFORE OPERATION

1INTRODUCTIONCongratulations on your selection ofa Honda outboard motor. We arecertain you will be pleased with yourpurchase of one of the finestoutbo

Page 24

−28OPERATIONSTARTER ROPETAKING CARE OFUNEXPECTED PROBLEMS,Pull the emergency starter ropeslowly until resistance is felt, thenpull briskly.Keep away f

Page 25 - OPERATION

Exposed moving parts cancause injury.Do not operate theoutboard motor withoutthe engine cover.Use extreme care wheninstalling the enginecover.29OPERAT

Page 26

30STOPPING THE ENGINEEmergency Engine StoppingNormal Engine StoppingOPERATIONTHROTTLE GRIPN (neutral)PULLENGINE STOP SWITCHLANYARDSWITCH CLIPGEARSHIFT

Page 27

31GEARSHIFTING ANDTHROTTLE OPERATIONOPERATIONTHROTTLE GRIPR (reverse)N (neutral)F(forward)TTOO DDEECCRREEAASSEEFFRRIICCTTIIOONNTTOO IINNCCRREEAASSEEFF

Page 28

32STEERINGOPERATIONSTEERING FRICTION BOLTTTOO DDEECCRREEAASSEEFFRRIICCTTIIOONNTTOO IINNCCRREEAASSEEFFRRIICCTTIIOONNSteer by moving the tiller handleop

Page 29

33CRUISINGEngine SpeedTransom AngleOPERATIONCORRECTGIVES MAXIMUM PERFORMANCETransom Angle (Cruising)ROUGHWAVESMOTOR ANGLEADJUSTED TOOLOWMOTOR ANGLEADJ

Page 30

34SHALLOW WATEROPERATIONOPERATION30°ENGINE COVER GRIPAn excessive tilt angle duringoperation can cause propellerventilation, overheating, and waterpum

Page 31

35MOORING, BEACHING,LAUNCHINGOPERATIONTILT LEVER45°, 70° (when mooring)ENGINE COVER GRIPTo raise the outboard motor out ofthe water while the boat is

Page 32

Improperly maintainingthis outboard motor, orfailure to correct a problembefore operation, can causea malfunction in which youcould be seriously hurt

Page 33

−−−Failure to properly followmaintenance instructionsand precautions can causeyou to be seriously hurt orkilled.Always follow theprocedures andprecaut

Page 34

−−−−−−2A FEW WORDS ABOUTSAFETYINTRODUCTIONSafety MessagesSafety HeadingsSafety LabelsSafety SectionInstructionsIMPORTANT SAFETY INFORMATION.OUTBOARD M

Page 35

×38TOOL KIT ANDEMERGENCY STARTERROPESERVICING YOUR OUTBOARD MOTOREMERGENCY STARTER ROPEFLUSH KIT10 12 mm WRENCHPLIERSTOOL BAGFLAT SCREWDRIVERPHILIPS S

Page 36

○○○○○○○○○○○○○○○○○39MAINTENANCE SCHEDULESERVICING YOUR OUTBOARD MOTORDistributor’s Limited WarrantyLubricate more frequently when used in salt water.Th

Page 37

○○○○○○○○○○40SERVICING YOUR OUTBOARD MOTORPerform at every indicated month oroperating hour interval, whichevercomes first.REGULAR SERVICE PERIODFirst

Page 38 - SERVICING YOUR OUTBOARD MOTOR

41ENGINE COVER REMOVALAND INSTALLATIONEngine Oil Level CheckSERVICING YOUR OUTBOARD MOTORUPPERLIMITLOWERLIMITENGINE COVER LOCK LEVERUNLOCKOIL FILLER C

Page 39

0.58 US qt (0.55 )42Engine Oil ChangeSERVICING YOUR OUTBOARD MOTORDRAIN PLUGImproper disposal of engine oilcan be harmf ul to the environment.If you c

Page 40

SAE Viscosity GradeAMBIENT TEMPERATURE43Engine Oil RecommendationsSERVICING YOUR OUTBOARD MOTOROil is a major factor affectingperformance and service

Page 41

44Lubrication PointsSERVICING YOUR OUTBOARD MOTORPROPELLER SHAFTCLAMP SCREWSSWIVEL CASETHROTTLECABLE ANDPIVOTSHIFT SHAFTAND PIVOTTILLERHANDLE PIVOTTIL

Page 42

−−−−W16EPR-U (DENSO)BPR5ES (NGK)45Spark Plug ServiceSERVICING YOUR OUTBOARD MOTOR0.028 0.031 in(0.70 0.80 mm)SPARK PLUG WRENCHSEALING WASHERIncorrect

Page 43

−46SERVICING YOUR OUTBOARD MOTORA loose spark plug can overheatand damage the engine.Overtightening the spark plug candamage the threads in the cylind

Page 44

Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.

Page 45

3CONTENTS...OUTBOARD MOTOR SAFETY . 6...IMPORTANT SAFETY INFORMATION . 6...S

Page 46

Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.

Page 47

49SERVICING YOUR OUTBOARD MOTORENGINE COVER LOCK LEVERUNLOCKTUBE CLAMPSFUEL TUBEFUEL TUBETUBE CLAMPSARROW(Fuel Flow Direction)FUEL FILTERFUEL FILTERUn

Page 48

Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.

Page 49

51Anode ReplacementRecoil Starter Rope InspectionSERVICING YOUR OUTBOARD MOTORRECOIL STARTER ROPEANODEBOLTTANK FILTER JOINT(Fuel House Connector)FILTE

Page 50

52Propeller ReplacementSERVICING YOUR OUTBOARD MOTORCOTTER PINPROPELLER CAPSHEAR PINCOTTER PINRemoval InstallationUse a genuine Honda stainless steelc

Page 51

53STORAGE PREPARATIONCleaning and FlushingSTORAGEWATER HOSEWATER HOSE CONNECTORCleaningFlushing With the HondaWater Hose ConnectorProper storage prepa

Page 52

54STORAGEANTIVENTILATION PLATEFlushing Without the HondaWater Hose ConnectorRunning the engine without goodwater circulation can causeoverheating and

Page 53

55FuelSTORAGEAdding a Fuel StabilizerDepending on the region where youoperate your outboard, f uelf ormulations may deteriorate andoxidize rapidly. Fu

Page 54

Gasoline is highlyflammable and explosive.You can be burned orseriously injured whenhandling fuel.Stop the engine and keepheat, sparks, and flameaway.

Page 55 - WATER HOSE CONNECTOR

−57Engine Oil STORAGE PRECAUTIONSSTORAGECARRYING HANDLELif ting the outboard motor by theengine cover, or using the installedoutboard motor as a handl

Page 56 - Water Hose Connector

4CONTENTS...OPERATION . 23...SAFE OPERATING PRECAUTIONS . 23...

Page 57 - Adding a Fuel Stabilizer

58REMOVAL FROM STORAGESTORAGECASE PROTECTORSBEFOREOPERATIONAny other horizontal storage positionmay cause damage or oil leakage.Cover the outboard mot

Page 58 - Draining the Fuel System

59WITH OUTBOARD MOTORINSTALLED ON BOATWITH OUTBOARD MOTORREMOVED FROM BOATTRANSPORTINGCARRYING HANDLEMOTOR SUPPORT BAR(commercially available)Lif ting

Page 59 - CARRYING HANDLE

60TAKING CARE OF UNEXPECTED PROBLEMSCheck emergency stop switchclip.Check control positions.Clip not inserted in stop switch. Insert clip in stop swit

Page 60 - REMOVAL FROM STORAGE

61TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseENGINE WILL NOT START(continued)Check fuel. Out of fuel.Fuel hose not primed.Bad fuel; boa

Page 61 - TRANSPORTING

62TAKING CARE OF UNEXPECTED PROBLEMSCorrectionPossible CauseHARD STARTING OR STALLSAFTER STARTINGCheck control positions.Turn throttle grip to START(p

Page 62

63TAKING CARE OF UNEXPECTED PROBLEMSHARD STARTING OR STALLSAFTER STARTING(continued)Take outboard motor to anauthorized Honda marine dealer,or refer t

Page 63

64TAKING CARE OF UNEXPECTED PROBLEMSENGINE WILL NOT DRIVETHE PROPELLERPossible Cause CorrectionBroken shear pin.Damaged gearshift mechanism.Replace sh

Page 64

65OIL PRESSURE INDICATORLIGHT GOES OFF ANDENGINE SPEED IS LIMITEDTAKING CARE OF UNEXPECTED PROBLEMSOIL PRESSURE INDICATOR LIGHTIf the throttle is clos

Page 65

66SUBMERGED MOTORTAKING CARE OF UNEXPECTED PROBLEMSA submerged outboard motor mustbe serviced immediately after it isrecovered from the water in order

Page 66

67TAKING CARE OF UNEXPECTED PROBLEMSWhen cranking the engine withan open ignition circuit (sparkplug removed f rom the ignitioncircuit), remove the cl

Page 67 - ENGINE SPEED IS LIMITED

−5CONTENTS...STORAGE . 53...STORAGE PREPARATION . 53.

Page 68 - SUBMERGED MOTOR

68TECHNICAL INFORMATIONSerial Number LocationsTECHNICAL AND CONSUMER INFORMATIONENGINE SERIAL NUMBERPRODUCT IDENTIFICATIONNUMBEREngine serial number:P

Page 69

69Carburetor Modification forHigh Altitude OperationTECHNICAL AND CONSUMER INFORMATIONWhen the carburetor has beenmodif ied f or high altitude operati

Page 70 - Serial Number Locations

70Oxygenated FuelsETHANOL:MTBE:METHANOL:TECHNICAL AND CONSUMER INFORMATIONSome conventional gasolines arebeing blended with alcohol or anether compoun

Page 71 - High Altitude Operation

71Emission Control SystemInformationTECHNICAL AND CONSUMER INFORMATIONSource of EmissionsTampering and AlteringThe U.S. and Calif ornia CleanAir ActsT

Page 72 - Oxygenated Fuels

72TECHNICAL AND CONSUMER INFORMATIONMaintenanceReplacement PartsProblems That May Af f ectEmissionsA manufacturer of an aftermarketpart assumes the re

Page 73

73Star LabelThe Symbol for Cleaner Marine Engines:Cleaner Air and Water -Better Fuel Economy -Longer Emission Warranty -TECHNICAL AND CONSUMER INFORMA

Page 74 - Emissions

74Two StarsVery LowEmissionOne StarLowEmissionThree StarsUltra LowEmissionFour StarsSuper UltraLow EmissionTECHNICAL AND CONSUMER INFORMATIONThe one-s

Page 75 - Star Label

−−− ×××−−±±±BF5ABADS13.8 in (350 mm)LASA20.7 in (525 mm)39.6 in (1,005 mm) 44.7 in (1,135 mm)17.5 in (445 mm) 22.5 in (572 mm)59.5 lbs (27.0 kg) 60.6

Page 76

−76CONSUMER INFORMATIONHonda PublicationsCustomer Service InformationTECHNICAL AND CONSUMER INFORMATIONAmerican Honda Motor Co., Inc.Shop ManualParts

Page 77 - Specifications

77TECHNICAL AND CONSUMER INFORMATIONWarranty CoverageDate of purchaseYour new Honda is covered by thefollowing warranties:Please include the following

Page 78

6IMPORTANT SAFETYINFORMATIONOperator ResponsibilityOUTBOARD MOTOR SAFETYIt is the operator’s responsibility toprovide the necessary safeguardsto prote

Page 79 - Warranty Coverage

78TECHNICAL AND CONSUMER INFORMATIONWarranty ServiceAs the owner of a Honda product,your servicing dealer may ask you toauthorize an inspection. If th

Page 80 - Warranty Service

−79Distributor’s Limited Warranty 2006TO QUALIFY FOR THIS WARRANTY:TO OBTAIN WARRANTY SERVICE:WHAT AMERICAN HONDA WILL REPAIR ORREPLACE UNDER WARRANTY

Page 81

80EXCLUSIONS:DISCLAIMER OF CONSEQUENTIAL DAMAGEAND LIMITATION OF IMPLIED WARRANTIES:TECHNICAL AND CONSUMER INFORMATIONTHIS WARRANTY DOES NOT EXTEND TO

Page 82

81ACCESSORIES AND REPLACEMENT PARTSTO QUALIFY FOR THIS WARRANTY:WHAT AMERICAN HONDA WILL REPAIR ORREPLACE UNDER WARRANTY:TECHNICAL AND CONSUMER INFORM

Page 83

82TO OBTAIN WARRANTY SERVICE:TECHNICAL AND CONSUMER INFORMATIONContacting HondaYou must take the Honda Outboard Motor productaccessory or replacement

Page 84

83Emission Control System WarrantyYOUR WARRANTY RIGHTS AND OBLIGATIONCaliforniaOther StatesAll StatesMANUFACTURER’S EMISSION CONTROLSYSTEM WARRANTY CO

Page 85

84OWNER’S WARRANTY RESPONSIBILITY: WARRANTY COVERAGE:TECHNICAL AND CONSUMER INFORMATIONContacting HondaAs the outboard engine owner, you are responsib

Page 86

85TO OBTAIN WARRANTY SERVICE:EXCLUSIONS:DISCLAIMER OF CONSEQUENTIAL DAMAGEAND LIMITATION OF IMPLIED WARRANTIES:TECHNICAL AND CONSUMER INFORMATIONYou m

Page 87

**86EMISSION CONTROL SYSTEM WARRANTY PARTS:TECHNICAL AND CONSUMER INFORMATIONCovered up to the first required replacement only. See the Maintenance Sc

Page 88

87WIRING DIAGRAM05/02/22 13:34:30 31ZV1630_088

Page 89 - WIRING DIAGRAM

7Carbon Monoxide HazardRefuel With CareOUTBOARD MOTOR SAFETYExhaust gas contains poisonouscarbon monoxide. Avoid inhalationof exhaust gas. Never run t

Page 90

−88INDEX...Anode . 17...

Page 91

89INDEX..GEARSHIFTING AND THROTTLE OPERATION . 31...Gearshift Lever . 13HARD STARTING OR ST

Page 92

90INDEX...SAFE OPERATING PRECAUTIONS . 23...SAFETY LABEL LOCATIONS . 8...

Page 93

31ZV1637 00X31-ZV1-6370BF5AOwner’s Manual©2005 Honda Motor Co., Ltd. -All Rights Reserved31ZV163700X31-ZV1-63702eY1500.2005.03Printed in JapanN2006PAN

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