EM3800SX•EM5000SX•EM6500SXK2:EM5000SXSee page 54 for instructionson assembling your generator.31Z2160000X31-Z21-6000
−**8COMPONENT IDENTIFICATIONCONTROL PANELCHOKE RODENGINE SWITCHCONTROL PANELAIR CLEANERFUEL VALVE LEVERRECOIL STARTER GRIPENGINE SERIAL NUMBEROIL FILT
10CONTROLSEngine SwitchRecoil StarterKey position:OFF:ON:START:STARTER GRIPENGINE SWITCHONOOFFFFSSTTAARRTTRECOIL STARTERTo start and stop the engine.T
11Fuel Valve LeverChoke RodOPENCHOKE RODOFFONFUEL VALVE LEVERCCLLOOSSEEDDThe choke is used to provide an enriched fuel mixture when starting acold eng
12Voltage Selector Switch (Dual Voltage System)Ground TerminalSwitch Position120/240V:120V ONLY:GROUND TERMINALVOLTAGE SELECTOR SWITCH120V ONLY120/240
+−13DC TerminalsDC Circuit ProtectorDC CIRCUITPROTECTORNEGATIVE TERMINAL(BLACK)POSITIVE TERMINAL(RED)The DC terminals may ONLY be used for charging 12
14Oil Alert SystemAuto ThrottleSystemSwitch PositionAUTO:OFF:OFFONOFFONAUTO THROTTLESWITCHIf the engine stops and will not restart, check the engine o
15AC Circuit BreakerOFFONAC CIRCUIT BREAKERThe AC circuit breaker will automatically switch OFF if there is a shortcircuit or a significant overload o
**16AC Circuit ProtectorONOFFAC CIRCUIT PROTECTORS11:Except EM3800SXThe AC circuit protectors will automatically switch OFF if there is ashort circuit
17GENERATOR USEImproper connections to a building electrical system can allowelectrical current from the generator to backfeed into the utility lines.
The generator is a potential source of electrical shock if misused. Donot expose the generator to moisture, rain or snow. Do not let thegenerator get
18AC ApplicationsBefore connecting an appliance or power cord to the generator:Make sure that it is in good working order. Faulty appliances orpower c
**19AC OperationVOLTAGE SELECTOR SWITCH1AC CIRCUIT PROTECTORSAC CIRCUIT BREAKER1:Except EM3800SXStart the engine (see page ).Turn the voltage selector
+++20AC Receptacle SelectionMain power circuitMain Circuit IMain Circuit IIReceptacles poweredby each main circuitPower distributionEM3800SX:120V 30A1
+++21Main power circuitMain Circuit IMain Circuit IIReceptacles poweredby each main circuitPower distributionEM5000SXK2:120V 30A120V 20A120/240V 30ATh
+++22Main power circuitMain Circuit IMain Circuit IIReceptacles poweredby each main circuitPower distributionEM6500SX:120V 30A120V 20A120/240V 30AThe
++++−−−−−23The battery gives off explosive gases; keep sparks, flames andcigarettes away. Provide adequate ventilation when charging orusing batteries
−−−−++++−24Disconnecting the battery cables:NEGATIVE TERMINAL(BLACK)POSITIVE TERMINAL(RED)DC CIRCUITPROTECTORStop the engine.An overloaded DC circuit,
25Auto Throttle SystemOFFONOFFONAUTO THROTTLE SWITCHWith the switch in the AUTO position, engine speed is automaticallyreduced when ALL loads are turn
26High Altitude OperationAt high altitude, the standard carburetor air/fuel mixture will be toorich. Performance will decrease, and fuel consumption w
27PRE-OPERATION CHECKEngine OilUPPER LEVELOIL FILLER CAPOIL FILLER HOLESAE Viscosity GradesAMBIENT TEMPERATUREEngine oil is a major factor affecting e
1Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the ma
28FuelGasoline is highly flammable and explosive, and you can be burned orseriously injured when refueling.Stop engine and keep heat, sparks, and flam
29Oxygenated FuelsETHANOLMTBEMETHANOLOccasionally you may hear a light ‘‘spark knock’’ or ‘‘pinging’’(metallic rapping noise) while operating under he
30STARTING THE ENGINE/STOPPING THE ENGINEStarting the EngineStopping the EngineIn normal use:In an emergency:Make sure that the AC circuit breaker is
31MAINTENANCEImproper maintenance, or failure to correct a problem beforeoperation, can cause a malfunction in which you can be seriously hurtor kille
−−−32Failure to properly follow maintenance instructions and precautionscan cause you to be seriously hurt or killed.Always follow the procedures and
33Source of EmissionsTampering and AlteringThe U.S. and California Clean Air ActsEmission Control System InformationEPA and California regulations req
34Problems That May Affect EmissionsIf you are aware of any of the following symptoms, have your engineinspected and repaired by your servicing dealer
35MaintenanceReplacement PartsThe emission control systems on your Honda engine were designed,built, and certified to conform with EPA and California
−−−36Air IndexThe bar graph is intended to provide you, our customer, the ability tocompare the emissions performance of available engines. The lowert
37Maintenance SchedulePerformed at every indicatedmonth or operating hour interval,whichever comes first.ITEMFirstmonthor20 Hrs.Every3 monthsor50 Hrs.
−−−−−−2A FEW WORDS ABOUT SAFETYSafety LabelsSafety MessagesSafety HeadingsSafety SectionInstructionsTo help you make informed decisions about safety,
38Oil capacity:Engine Oil ChangeUPPER LEVELOIL DRAIN PLUGDrain the oil while the engine is warm to assure rapid and completedraining.Remove the drain
39Air Cleaner ServiceAIR CLEANER COVERCLIPCLIPELEMENTELEMENTA dirty air cleaner will restrict air flow to the carburetor. To preventcarburetor malfunc
40Fuel Sediment Cup CleaningSEDIMENT CUPO-RINGFUEL FILTEROFFFUEL VALVE LEVERThe sediment cup prevents dirt or water which may be in the fuel tankfrom
−−−−41Recommended spark plugs:Spark Plug ServiceThe gap should be:PLUG CAPSPARK PLUG WRENCH0.028 0.031 in(0.70 0.80 mm)In order to service the spark p
−−42Spark Arrester MaintenanceSPARK ARRESTERSPARK ARRESTER SCREENSCREWCheck that the spark plug washer is in good condition, and threadthe spark plug
43Fuse ReplacementFUSE HOLDERIf the fuse is blown, the starter motor won’t operate.Turn the engine switch to the OFF position.Remove the fuse holder c
44TRANSPORTING/STORAGEContact with a hot engine or exhaust system can cause serious burnsor fires. Let the engine cool before transporting or storing
45STORAGE TIME RECOMMENDED SERVICE PROCEDURE TOPREVENT HARD STARTINGBefore storing the unit for an extended period:1. Be sure the storage area is free
46Gasoline is extremely flammable and is explosive under certainconditions. Perform this task in a well-ventilated area with the enginestopped. Do not
47TROUBLESHOOTINGWhen the engine will not start:Is there fuel in thetank?Is there enough oilin the engine?Is the spark plug ingood condition?Is the fu
3CONTENTS...SAFETY . 5...
48Is the AC circuit breakerON.Check the electrical ap-pliance or equipment forany defects.Turn the AC circuit breakerON.Take the generator to anauthor
49WIRING DIAGRAMEM3800SX03/11/17 18:45:59 31Z21600_050
50EM5000SX, EM6500SX03/11/17 18:46:27 31Z21600_051
×××±±−−51SPECIFICATIONSDimensionsEngineGeneratorITEM MAINTENANCESPECIFICATIONTune-up SpecificationsEAMCGX2402.9 2.3 in (73 58 mm)27.2 in (690 mm)28.3
×××±±−−52DimensionsEngineGeneratorITEM MAINTENANCESPECIFICATIONTune-up SpecificationsModelPower product description codeLengthWidthHeightDry weightMod
×××±±−−53DimensionsEngineGeneratorITEM SPECIFICATION MAINTENANCETune-up SpecificationsModelPower product description codeLengthWidthHeightDry weightMo
54ASSEMBLYThe Importance of Proper AssemblyImproper assembly can cause an unsafe condition that can lead toserious injury or death.Follow the procedur
□□□□55Important Safety PrecautionsCarbon monoxide poisoning from engine exhaust.Injury from moving parts.Burns from hot parts.Make sure you have a cle
××56Loose Parts (Wheel kit and handle)UnpackingRemove the generator and loose parts box from the carton.Compare the loose parts with the inventory lis
−− −×57Handle InstallationTORQUE:RIGHT HANDLEBRACKETLEFT HANDLE BRACKET8 16 mm FLANGE BOLT (4)LEFT UPPER HANDLE ASSYRIGHT UPPER HANDLE ASSYInstall the
4...TRANSPORTING/STORAGE . 44...
××−− −×××58Wheel Kit InstallationTORQUE:AXLEWHEEL (2)8 16 mm FLANGE BOLT (4)GENERATORSIDE8 16 mm FLANGE BOLT (4)4.0 30 mm COTTER PIN (2)STAND (2)20 mm
−− −×59Hanger Kit Installation (optional)TORQUE:HANGERHANGERGENERATORSIDEHANGER BRACKET (2)8 16 mm FLANGE BOLT (4)280 mm (11 in)Position the hanger at
60Remote Control Kit (optional)REMOTE CONTROLCABLEREMOTE CONTROLBOXREMOTE CONTROLCABLECABLE TIESRemove the blind 6-P connector from the back of the co
61Remote Control BoxPILOT LAMPSTART SWITCH STOP SWITCHTurn the auto-throttle switch to the OFF position.Turn the fuel valve to the ON position.Startin
+−−62Battery posts, terminals and related accessories contain lead and leadcompounds. Wash hands after handling.Battery Tray Kit (optional)Install the
○○○○++−−63BATTERYTRAYBATTERYGUARD PLATESTARTER CABLE(positive)BATTERYBRACKETBATTERYGUARDSTARTER SOLENOIDGROUNDCABLEBATTERYGUARDBATTERYUse a battery ra
64Engine OilWITHOUT OILFuelSAE Viscosity GradesAMBIENT TEMPERATUREOIL FILLER HOLEFILLER CAP/DIPSTICKUPPER LIMITThe generator is shippedin the engine.P
65BEFORE OPERATIONSAFETYCONTROLSGENERATOR USESTARTING THE ENGINESTOPPING THE ENGINEBefore using your generator, you should become familiar withinforma
66WARRANTY SERVICE INFORMATIONServicing dealership personnel are trained professionals. They shouldbe able to answer any questions you may have. If yo
67INDEX...ASSEMBLY . 54...
5SAFETYSAFETY LABEL LOCATIONSThese labels warn you of potential hazards that can cause seriousinjury. Read them carefully.If a label comes off or beco
68...PRE-OPERATION CHECK . 27...
EM3800SX•EM5000SX•EM6500SXK2:EM5000SXSee page 54 for instructionson assembling your generator.31Z2160000X31-Z21-6000
6SAFETY INFORMATIONOperator ResponsibilityCarbon Monoxide HazardsHonda generators are designed to give safe and dependable service ifoperated accordin
−−−7Electric Shock HazardsFire and Burn HazardsThe generator produces enough electric power to cause a seriousshock or electrocution if misused.Using
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